Cost Reductions Through Overvoltage Protection

All businesses are concerned about the bottom line and in exploring the potential advancements that can improve cost savings and increase profitability over time. The obvious desire to increase the top line sales may be the most visible business benefit, but there are significant improvements to be made to business operations by watching savings more carefully. This includes the extension of equipment lifespans and the reduction of equipment replacement costs.  Technological advancements which will improve equipment lifespan can be found everywhere in the advanced manufacturing technologies of today. But those that utilize circuit driven machinery within industrial applications and sites have an advantage they may be overlooking.  This advantage is the technology offered by Raycap products to provide capital (CapEx) and operational expenditure (OpEx) reductions through effective lightning surge and overvoltage protection.

Overvoltage Protection Systems For Cost Reduction

Most processor-based equipment, or that involving circuitry which can be easily damaged by electrical transients, will either build in or suggest some basic level of overvoltage protection.  Electrical “transients” are brief fluctuations in the stable electrical current that flows to a device in order to keep it powered, and many are unaware that there are not only many transients which will happen throughout the course of a day, but also that there are numerous causes for electrical transients which will produce extremely wide ranges in the variation of current, from small and temporary increases to large-scale surges which can produce extreme levels of damage.  The basic premise is to keep a consistent level of power flow at all times, while expecting and preparing for the surges which could produce damaging effects.

Remote Radio Head Surge Protection

Industrial surge protection for cell towers and cellular installations has special considerations due to the expenses involved with regards to the sensitive equipment necessary as well as the attraction for lightning strikes themselves which are posed by the towers.  Due to the necessary positioning of the towers in order to provide quality service as well as the materials that the towers and structures themselves are constructed from, cellular installations are direct targets for lightning strikes and must be appropriately protected as far as surges and electrical transients.  Raycap is one of the world’s leading manufacturer of surge protection equipment specialized for this purpose, and provides it’s Strikesorb technology as the best option for cellular providers.

RRH Surge Protection Systems From Raycap

Those familiar with the industrial surge protection industry understand the importance of the Strikesorb technology developed by Raycap for the protection of mission-critical distributed base station architectures. A cell tower is a prime target for lightning strikes simply due to the combination of height and metal in the construction, along with their often being positioned within areas that do not feature equally tall structures.  In essence, the necessary components needed to provide adequate cellular service signals also attract lightning, and the probability of a strike on or near a tower is quite good. Even if critical signaling components on top of towers or rooftops “already have built-in protection” smart operators know that it is crucial to install Raycap’s industrial strength DC surge protection systems to guard against the intense and often repetitive electrical surges that come with a lightning strike. Raycap connectivity and protection solutions for RRH networks protect the sensitive equipment within the cell site which would almost certainly be damaged by a lightning surge.  The Strikesorb technology developed by Raycap is deployed by many cellular network operators worldwide, and is recognized as the finest remote radio head (RRH) surge protection solution on the market.

RRH Surge Protection


Raycap is one of the world’s leading manufacturers of remote radio head (RRH) surge protection devices, specifically designed to protect the RRHs and BBU (base band unit) in a distributed base station architecture from lightning strikes, which can damage or completely destroy this sensitive equipment.  The main reason that industrial surge protection equipment is so crucial in these cellular architectures is the conductive path between the units.  In a distributed base station architecture (DBS), the connectivity between the BBU and the RRH is provided through copper cables fed from the base station up the tower or building structure to the RRHs mounted on a roof or tower top.  The power to the RRH is supplied through these copper power cables, or by hybrid copper/fiber combination cable, creating a perfect path for electricity to travel on the structure and damaging the equipment.  These surges, if left unmitigated, will most certainly destroy sensitive electrical equipment attached within the chain.  Raycap’s Strikesorb technology is utilized worldwide to protect RRH and connected equipment from these surges.

Surge Suppressors

Protection of the sensitive equipment involved in the routine operations of industrial sites is paramount in order to avoid costly repairs, replacement delays and crucial data loss.  The fragile circuitry that functions within that equipment not only keeps the larger machinery online and functioning correctly, but also prevents even greater losses due to potential damage to less sensitive equipment through malfunction.  In essence, the computers, microprocessors and circuit-driven devices are the heart of the industrial site, and they must be protected against damage of any kind in order to ensure smooth operations.  Aside from the obvious potentials of theft and natural disasters, electrical overvoltage and power surges are the largest threat to the operations of most industrial sites, and unfortunately this fact is not understood by all owners and managers until it is too late and an accident has occurred.  Raycap is in the business of preventing accidents through surge suppression protection, and protection of your installation against these threats is our number one priority.

Electrical Protection For Industrial Sites

Industrial sites and factories that house industrial control equipment are often the unfortunate recipients of electrical overvoltage events caused by power surges and equipment switching errors.  As well, industrial sites are often in danger of being struck by lightning.  In addition to the obvious issues that come with a lightning strike, the volume of consumed electricity that is necessary to keep most industrial applications online makes them especially susceptible to electricity-related damage.  In order to minimize the damage to equipment caused by electrical surges, it is crucial to create a redundant electrical protection system for industrial sites.

Surge Suppressors For Electrical Protection

Surge suppression devices are the single best method of protecting equipment from electrical surges and overvoltage events.  Anyone with a computer or television understands the damaging effects of power surges on any equipment which contains circuitry, as a power surge to the home has the ability to easily knock equipment offline and destroy internal components that are only able to handle a limited amount of electrical current.  The exact same premise applies to industrial applications and sites, the only real difference is that the stakes are exponentially higher with far greater potentials for both damage and losses in industrial environments.  An electrical surge to a private residence can cause thousands of dollars in lost data and equipment failure, and an electrical surge to an industrial site can cause millions, let alone the risk of fire and other dangers.  The number one rule with regard to electrical surges is to avoid them if possible, and suppress them if necessary.  Raycap is a world leading manufacturer of surge suppression devices and systems designed to protect industrial sites from electrical surges and overvoltage.

Overvoltage Protection Systems From Raycap

Raycap holds the distinction of being recognized as a world leader in the production and manufacture of overvoltage protection components and systems, designed for industrial applications.  The patented Strikesorb SPD technology allows for previously unmatched levels of protection from electrical damage to sensitive equipment like microprocessors and computers.  Overvoltage events can cripple any equipment connected directly to an electrical grid without interruption equipment installed, being produced through a variety of accidents which can cause surges.  These surges are immediate increases in the levels of electricity flowing from the source to the components, and are generally the result of lightning, switching errors, operator error or malfunction.  Raycap’s Strikesorb line of products acts as a barrier between equipment and electrical overvoltage levels, in order to instantly divert electrical current away from potentially damaged components if the critical level is exceeded.

Surge Suppression

Surge Suppression

Electrical surges are well known to be one of the largest sources of damage to sensitive equipment like microprocessors, computers, circuits and other items that are directly connected to an electrical power source. Household surge protectors are devices used as power strips that work as a method of plugging several household items into a single device but will also trigger a circuit break if there is a power surge, thus protecting any equipment attached from potential loss.  Less people are aware of industrial surge suppression systems and devices like those manufactured and produced by Raycap, one of the world’s leading electrical protection companies. Raycap’s business is to manufacture individual components and complete systems that provide protection from electrical surges and overvoltage on an industrial level, working to prevent damage to mission critical equipment worth millions of dollars. Needless to say, simple household surge suppressors are not the type of protection we are discussing.

Raycap manufactures several product lines designed to provide industrial level electricity protection from a variety of causes and sources. While their Strikesorb and Rayvoss lines are not the only protection devices that are utilized within industrial system installations, they are an extremely effective solution for protection devices put into place at the front line conductor entry point locations, protecting both the equipment and the panel boards feeding the equipment.  These devices are specifically designed to eliminate electrical power surges from coming into the facility.  Both the device and the correct installation point are crucial for leveraging maximum efficiency and protection against the wide variety of electrical spikes.  Raycap products have been designed and tested against different surge currents and have proven time and time again to be among the finest on the market.

The different causes of electrical transients require different levels or tiers of surge suppression devices in order to effectively prevent the surge from reaching equipment inside an industrial site.  For optimum protection the National Electrical Code recommends a tiered approach of surge protection, placing the high capacity surge suppression devices at service entrances followed by surge suppressors installed at branch panels and downstream. Residual voltage which is the amount of transient voltage that will remain on an AC line after a surge suppressor has functioned can still be extreme enough to cause significant damage downstream. A second and even third level of surge protection is needed in order to provide clean voltage to sensitive equipment.

When lightning strikes many times it is multi-stroke in nature, meaning that a single flash will contain four or even more strokes.  Lightning strikes to power lines that are directly connected to equipment will produce surges of massive levels which can not only destroy circuitry but additionally cause fires within industrial facilities and compound the levels of damage.  Even lighting strikes to buildings and structures can couple into power lines which are attached to equipment and must have protection systems designed specifically for coupled strikes in place. While a direct strike to equipment is almost assured to cause damage beyond the level of repair, a tiered diversion system consisting of first overhead shields and lightning rods, then high capacity line side and load side surge protection to all conductor entry points, critical panels, and downstream equipment is the best possible plan to protect an entire industrial facility.

Raycap systems for surge suppression will assist your facility in remaining as unaffected by power surges and overvoltage events as possible.  Contact us today to find out more.